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Apple iPhone Ultra Could Debut With Advanced Hinge for an Almost Crease-Free Foldable Display

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Foldable iPhone Said to Feature 'Crease-Free' Display — Here's How - MacRumors

Apple iPhone Ultra May Arrive With a Nearly Invisible Display Crease, New Leak Suggests

Apple’s long-rumoured foldable iPhone continues to generate speculation ahead of its expected debut, with fresh information hinting at a significant display upgrade. The device, which is widely referred to as the iPhone Ultra, is tipped to feature one of the flattest foldable screens in the smartphone industry, potentially minimizing the visible crease that has long been associated with foldable devices.

According to tipster Fixed Focus Digital on Weibo, Apple is exploring new engineering solutions to achieve a smoother folding display. The leak claims the company is testing two different manufacturing approaches aimed at reducing the crease, with the goal of delivering a display that appears almost seamless when unfolded.

One of the technologies reportedly under consideration is a “liquid metal” hinge, which could improve the durability and structural stability of the foldable mechanism while helping the display maintain a flatter surface. If implemented, the design may allow the iPhone Ultra to compete with the best foldable smartphones currently available in terms of display quality and overall user experience.

The foldable iPhone is expected to debut alongside the iPhone 18 Pro and iPhone 18 Pro Max, although Apple has yet to officially confirm its plans. As with previous leaks, these details should be treated with caution until the company makes an announcement. Nevertheless, the latest report suggests Apple is prioritizing a premium foldable design that could set a new benchmark for crease reduction in the category.

iPhone Fold Rumors Suggest iPhone Fold Will Feature 3D-Printed Hinge for Reduced Screen Crease

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Apple is reportedly preparing to enter the foldable smartphone market with the upcoming iPhone Fold, which may also be referred to as the iPhone Ultra. The device is expected to launch alongside the iPhone 18 Pro series later this year, although the company has not yet confirmed any details. Recent leaks from China, however, provide insights into the handset’s build, suggesting that Apple is exploring innovative ways to improve the foldable design, particularly the hinge mechanism.

According to a post on Weibo by tipster Fixed Focus Digital, the iPhone Fold may use a 3D-printed hinge to reduce the visibility of the crease on its internal display. This approach leverages advanced 3D printing technology to create precise components that can minimize gaps and irregularities when the phone is folded. Apple is already familiar with 3D printing for its products, using it in Apple Watch cases and components like the USB Type-C port on the iPhone Air, which demonstrates the company’s capability to adopt the technology for more complex mechanisms.

The use of a 3D-printed hinge could mark a significant improvement in foldable design, addressing one of the most common criticisms of such devices: the visible crease along the fold. By carefully engineering the hinge with 3D-printed materials, Apple may achieve a smoother folding experience and a more visually appealing display, making the device more attractive to consumers who prioritize design and build quality.

If this leak proves accurate, Apple would join other brands that have adopted 3D printing for foldable hinges. For instance, Oppo recently employed a 3D-printed polymer to fill the space beneath the crease on its Find N6 foldable, achieving what it calls a “Zero Feel” crease. Apple’s implementation could similarly enhance durability and usability, signaling a major step forward for the foldable iPhone category and setting new standards for premium foldable smartphones.